200L 2 Nozzles Automatic Epoxy Resin Gel Filling Machine

Podstawowe informacje

Place of Origin:	Shanghai, China
Nazwa handlowa:	Daesum

Minimum Order Quantity:	1

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machinery capacity:	80BPH	application:	Chemical, Food
packaging type:	Cartons, case, Drums	packaging material:	plastic, Wood, wooden crate
automatic grade:	Automatic	driven type:	Electric
Voltage:	380V 50Hz	dimension(lwh):	adjustable as per client request
warranty:	1 Year	key selling points:	HIgh safety
filling material:	Beer, Other, Milk, Water, Oil, Juice, Liquid, epoxy resin gel	filling accuracy:	±0.2%FS
machinery test report:	Provided	video outgoing-inspection:	Provided
core components:	motor, Other, PLC, Gear, Bearing, Gearbox, Engine, Filling nozzle, Conveyor	Name:	200L 2 nozzles automatic epoxy resin gel filling machine
Filling capacity:	100-120 drums/hr	Accuracy:	0.1-0.2% FS
Internal value:	100g	Protection level:	better than IP55
Maximum weighing capacity:	300kg	Filling container:	200L standard drum
Filling product:	epoxy/epoxy resin/chemical	Filling type:	below-bunghole filling/gravemetric
Control method:	auto/semiauto	Type:	Filling Machine
Applicable Industries:	Building Material Shops, Manufacturing Plant, Farms, Printing Shops, Construction works , Other	Showroom Location:	None
Condition:	New	Marketing Type:	Ordinary Product
Warranty of core components:	1 Year	Weight:	2000 KG
Podkreślić:	200L epoxy resin filling machine , automatic drum filling machine , 2 nozzles gel filling machine

Product Description

200L 2 nozzles automatic epoxy resin gel filling machine

1. Introduction

GZ200-2BS 2 nozzles automatic epoxy resin gel filling machine is appropriate for 200L standard drum below-bunghole filling for chemical liquid. The fully automatic filling line can automatically perform empty drum infeed, positioning, bunghole positioning, dosing filling, filled drum outfeed and palletizing with auto filling circulation and error proofing interlock. And in the meanwhile, all the operation process can be done manually, which contributes to easy commissioning and dealing with special situation when onsite.The GZ200-2BS filing line employs gravimetric type dosing net filling, conducing to high accuracy and easy container/weight conversion.

2. Filling nozzle

The product contacting pipe and filling valve are made of S304. The filling nozzle uses internal-type metal-sealed bottom valve and compression-type Teflon packing shaft seal, which ensures zero dripping and long endurance. Filling is controlled by two-stage product infeed valve, with fast and slow filling combination valve in the front and manual slow filling adjustment valve, which ensures high filling accuracy.

3. Interlock security system

In addition, the filling machine has a safety interlock system. When the drum is not in the right position or the filling nozzle does not go through the bunghole, the filling valve would not open or start filling; when the filling telescopic pipe touches the drum surface, it would retract automatically.

4. Weighing system

TRANSCELL stainless steel nitrogen purging sensors are embedded with the weighing platform on the filling stations. UNIPLUS instruments are installed with the control cabinets. The weighing platforms keep low with only 10cm high, which also endure high temperature.

5. Roller conveyors

There are 4 parts of roller conveyors used in the system: empty drum infeed, weighing, filled drum outfeed, and filled drum wait-shovel. Apart from the filled drum wait-shovel roller conveyor, all the other roller conveyors used are power roller conveyors equipped with ex-proof motor and reduction gears. All the rollers are kept within 10cm high, improving easy and safe operation.

Technical Parameters

Maximum weighing capacity	300kg
Filling capacity	100-120 drums/hr (depending on the product supply pressure and the operation proficiency)
Division value	100g
Accuracy level	0.2% FS (dynamic)
Ambient temperature	－10℃～45℃
Product supply pressure	0.1-0.3Mpa (stable)
Air supply pressure	0.6-0.7Mpa (clean and dry)
Power supply	AC380V, 3 Phase, 50Hz
Consumed power	about 8kw
Control method	auto/semi-auto/manual operation by the switch
Ex-proof level	D2BT4
Protection level	better than IP55
Filling container	200L standard steel/plastic drum
Filling type	below-bunghole gravemetric filling (can be adjustable to below-surface and above surface according to the characteristics of the product)
Filling product	chemical liquid/ oil/ edible liquid

Peripheral Equipment

1. Palletizing system

The filling line is assessed with a palletizing system, which facilitates the completed drums discharge. After arriving the palletizing position, the completed drums are snatched up by the pallet gripper two at a time and located on the pallet. When the two subsequent competed drums arrive at the palletizing position, the pallet gripper would go back and repeat the transfer action. The pallet with completed drums would move to the wait-shovel roller way waiting for forklift, in the meanwhile the pallet magazine would release an empty pallet. The pallitizer is operated repeatedly.

2. Capping and Sealing system (Optional)

The Capping and Sealing system is optional. If needed, the filling machine shall be designed with 4 working stations, with the first and the fourth performing automatic debunging and capping and sealing function. When the empty drum arrives at the first station, the decapping and debunging machine would take unseal the cap from the drum and place it to the belt conveyor behind the drum. After filling and the filled drum arrives at the fourth station, the sealing machine would take the cap just unsealed from the belt conveyor and then seal the drum. The system complete the whole process from uncap, filling, sealing to palletizing, which largely improves the level of automation and save the labor furthest.